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 Automated Diagnostics

P2-4. Demonstration of the Whole Building Diagnostician > Outcomes

Technical Outcomes:

The technical outcomes for each phase of the demonstration are organized by the project's objectives.

1. Prove WBD efficacy in automatically detecting energy efficiency and outside-air supply problems in buildings.

Table 1 summarizes the faults detected at the three demonstration sites. Faults related to defective sensors could not be evaluated with respect to energy wasted until sensors were repaired. Faults that were evaluated during the demonstration had cost impacts ranging between $500 and $15,000 per year.


Faults Detected

Single Building Operator

Multi-Building Operator

Mechanical Services Provider

Excess outside air (greater than required by ASHRAE Std 62)

(1 AHU)

Sensor out of calibration or failure

(3 AHUs)

Excessive minimum outside air flow setpoint

(4 AHUs)

Damper not opening fully for economizer operation

(4 AHUs) (6 AHUs)

Excess outside air during heating mode

(6 AHUs)


2. Test and demonstrate the ability of users to interpret and act upon the information provided by the tools to correct building operational problems.

In all cases the users indicated that they could interpret the information presented. For a number of reasons, only one user acted upon information during the demonstration period.

3. Develop case studies of the impacts of using the tools in terms of the type and number of problems found, the energy savings, and fresh air-supply impacts of correcting the problems.

Case studies were not developed from the project because in almost all instances the building operators did not make changes or correct faults based on the information available from the WBD.

4. Provide feedback from users, based on their experience with the OAE/WBD, to guide development and implementation of the other tools in the future, including those in the program plan.

Table 2 presents feedback from the users at the end of the demonstration period.


Table 2 User Feedback Regarding Usability of the OAE/WBD

Single Building Operator

Multi-Building Operator

Mechanical Services Provider

Ease of Use, Scale 1 to 5
(1 = very easy, 5 = very difficult)

2

1

5

Ease of Configuration

No difficulties

Somewhat difficult, requires a lot of information about the building AHUs

Not too difficult, but requires a lot of information about the building AHUs

Suggested changes to OAE

None

Data collection process needs to be improved

Interface needs to be simplified; tool should be less modular; modified data collection process needed to be automated

Additional features for WBD

None

Would like FDD for boilers, chillers, and cooling towers

Tool should be less modular

Suggested Audience

Building operators, but not managers or owners

Building operators and managers

Building operators, but not managers or owners

Add sensors building systems to enhance information from OAE?

Yes

Yes

No, budget not within his control

Made repairs based on OAE results

Yes, but only once; control system upgrade underway

No, too busy with network upgrade

No, too many management layers

Continue using OAE after demonstration period?

Yes

Yes

Maybe

The project clearly showed that diagnostic software design is very important for delivering information, but energy savings will not be achieved with information alone. The participants in this demonstration did not take corrective action on major problems during the monitoring period. The reasons were varied: (1) the OAE information was being reviewed by a person who did not have financial authority to make timely decisions about repairs, (2) other operational challenges, including major HVAC renovations and network upgrades, required the full attention of the building operators, and (3) following up on multiple diagnoses for a problem was viewed as too time consuming in light of other operational tasks.

Figure 4 shows before and after screen shots of the OAE/WBD for a fault at Symphony Towers.





Figure 4 Screenshot showing "before" and "after" graphics for a fault detected and corrected

Market Outcomes:

  • The results will produce better indoor environments in California buildings. Usually equipment malfunctions are only detected when someone complains about a lack of cooling, heating, fresh air, or other comfort issues. Other problems simply continue unreported. Automatic FDD for air handlers, especially outdoor air related issues, will minimize problems before they lead to discomfort or health problems in a building's occupants.
  • FDD can lead to more effective utilization of technician's labor. Having diagnostic results available before arriving to start a repair or troubleshooting would allow technician's to plan their work time and have the right parts available. Multiple trips to a unit location to work on the same problem could be avoided.
  • FDD will prevent premature equipment failure. Component failure, especially sensor failure or calibration drift, are problems that can be avoided with proper use of the OAE/WBD.
  • FDD technology will reduce unplanned outages. Using FDD to track repair histories as well as fault occurrences can assist building owners and mechanical contractors to make better "repair or replace" decisions. The OAE/WBD software can provide information to help track repair history.
  • The results will provide energy benefits. Using FDD for outdoor air and economizer operation will improve HVAC energy performance, providing better indoor conditions for less energy input. FDD may also allow a technician to rule out problems with a unit and look for problems elsewhere in the building. For example low flow across the cooling coil may be due to clogging of the coil caused by filter bypass, but it may also result from blockages or closed dampers.
  • Market penetration of FDD technology for packaged air-conditioning units will require adoption by air-conditioning manufacturers, air-conditioning component manufacturers, and building automation vendors. Market awareness of the value of built-in diagnostics will be needed before the manufacturers will offer FDD as part of the built-in controls of each unit, or as part of the fault reporting for a building automation system. In many cases, buildings using packaged air-conditioners do not have a building automation system. To provide a means of reporting the faults, software will be required that will provide an appropriate alarm or report to a person responsible for HVAC maintenance.

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Updated October 22, 2003